Custom OEM Steel Gearbox Shifting Fork Forged Fittings Hot Forging Parts
- Packaging:
- Carton with inner plastic film.
- Supply Ability:
- 100000 Piece/Pieces per Month
- Port:
- Qingdao Port
Product Description
Product Show
Product Name | Custom OEM Steel Gearbox Shifting Fork Forged Fittings Hot Forging Parts |
Quality Assurance | ISO9001:2015 Certified |
Material | Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc. |
Brass Alloy:3600/ 3602 / 2604 / H59 / H62 / etc. | |
Stainless Steel Alloy:303 / 304 / 316 / 412 / etc. | |
Steel Alloy:Carbon Steel / Die Steel / etc. | |
Other Special Materials:Nylon / etc. | |
We handle many other type of materials. Please contact us if your required material is not listed above. | |
Surface Treatment | Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting |
Inspection | Caliper, Inner diameter micrometer, OD diameter, Height Vernier Caliper, Hardness Tester, Ring Gauge, Infrared Spectrometer, Profile Projector Machine, Coordinate Measuring Machine, Roughness Meter, etc. |
File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc. |
Machining Equipment | Machining Center / CNC Lathes / Grinding Machines / Milling Machines / Lathes / Stamping Machines / Full Automatic Lathe /etc. |
Application | Construction: lifting anchors for precast concrete, spherical head anchors Automotive industry: piston, connecting rods, cams, camshafts, crankshafts Heavy machinery: Rock breaker, excavator parts Energy: Anvil, Gate Valve, wellhead control EQP, wellhead EQP Defense: Black receiver, aluminum trigger guards and receivers Truck: Cylinder heads, oil sump, clutch housing, front and rear brake calipers. |
Standard | ASTM, ASME, DIN, JIS, ISO, BS, API, EN,GB |
Capability | Output 150 tons per month. |
Company Advantage | 1. Quotation within 48 hours. 2. Quality you can rely on. 3. Zehan provides 100% satisfaction at world competitive prices. 4. We pay meticulous attention to details throughout the whole manufacturing process. 5. Rigorous QC standards, 100% inspection before shipping. 6. Strict delivery time control for each and every order. |
Process Show
What is Hot Forging
Hot forging can be defined as “a metal shaping process in which a malleable metal part, known as a billet or work-piece, is worked to a predetermined shape by one or more processes such as hammering, upsetting, pressing and so forth where the work-piece is heated up to about 75% of its melting temperature”.
Advantages of Hot Forging
1. Good ductility.
2. Possibility to manufacture customized parts.3. Excellent surface quality.
4. High formability ratios.
5. Decreased yield strength and thus less energy required.
6. Increased diffusion and thus reduced chemical inhomogeneity.
Application Field
Manufacturing Process
Material Cutting & Heating: Material will be taken from our material warehouse, then cut into required length and heated by medium frequency furnace before forging.
Forging: After heating billets, heated steel bars will be placed under upper and lower dies, and then pressed into desire shape, but redundant material will shown around the product, which is named as flash.
Passivating: The function of passivation is to create a very thin, dense film on the surface of the metal with good coating performance, which can firmly adhere to the surface of the metal.To restore as far as possible to the factory stainless steel rust resistance, and even beyond the progress.
Blasting & Polishing: To remove the scale and achieve better surface finish, steel forgings will be shot blasted. After shot blasting process, products will look much more clear and smooth. Sometimes special surface treatments are also required according to the application of steel forgings, like color painting, zinc plating，etc.
CNC Machining: Although the tolerances of forging blanks are tighter than that of casting ones, sometimes it is still not enough for application, in this case, machining is needed. In our company, main machining equipment are NC lathe and CNC. NC lathe is used for simple machining, while CNC is for precision machining with high machining cost.
Passivating: The function of passivation is to create a very thin, dense film on the surface of the metal with good coating performance, which can firmly adhere to the surface of the metal.To restore as far as possible to the factory stainless steel rust resistance, and even beyond the progress.
Blasting & Polishing: To remove the scale and achieve better surface finish, steel forgings will be shot blasted. After shot blasting process, products will look much more clear and smooth. Sometimes special surface treatments are also required according to the application of steel forgings, like color painting, zinc plating，etc.
CNC Machining: Although the tolerances of forging blanks are tighter than that of casting ones, sometimes it is still not enough for application, in this case, machining is needed. In our company, main machining equipment are NC lathe and CNC. NC lathe is used for simple machining, while CNC is for precision machining with high machining cost.
Processing Capability
Testing Equipment
Company Profile
Qingdao Zehan Machinery Manufacturing Co., Ltd is an export-oriented high-tech enterprise specializing in fabrication of high-end metal parts, keeping a long-term and stably strategic cooperation with a number of world-famous enterprises since 2006. Our products are widely used in precision equipment, engineering machinery, construction, power facility, medical, animal husbandry, aviation, rail traffic and other industries. They have been widely sold in high-end market like North American and European countries.
Zehan has employee forces with excellent professional competence, strong executive ability, and high working efficiency. More than 80% of them achieved junior college degree or above. In addition to the standard regulation and professional guidance of daily production work, Zehan also provides，employees with regular training on technical basic theory and practical operation technology for years, which improves the front-line employees' overall professional quality while they working, and further improves the products‘ quality and stability. It is our consistent tenet to pursue quality and make every product with high-quality materials, scientific design and exquisite process.
Qingdao Zehan Machinery Manufacturing Co., Ltd. sincerely welcomes more friends to cooperate with us, and create a better future together.
FAQ
1. What are the most important things to consider when performing hot forging?
2) Low to medium accuracy.
3) Low stresses or low work hardening.
4) Homogenized grain structure.
5) Increased ductility.
6) Elimination of chemical incongruities and porosity.
2. What are the best materials for hot forging?
1) Structural steels
2) Aluminum and magnesium wrought alloys
3) Free-cutting steels
4) Stainless steels
2) Aluminum and magnesium wrought alloys
3) Free-cutting steels
4) Stainless steels
5) Titanium alloys
6) Molybdenum alloys
7) Nickel/ cobalt alloys
3. Are there any side effects during hot forging?
6) Molybdenum alloys
7) Nickel/ cobalt alloys
3. Are there any side effects during hot forging?
1) The functional areas of the component should be machined before assembly, as surface conditions, dimensional tolerances and residual surface contamination are not suitable to usual mechanical assembly design.
2) The material yield is higher than other (warm and cold forging) because of the scale produced during the heating, and because of the subsequent machining.
4. Why are iron and its alloys almost hot forged?
2) The material yield is higher than other (warm and cold forging) because of the scale produced during the heating, and because of the subsequent machining.
4. Why are iron and its alloys almost hot forged?
This is for two reasons:
1) First, if work hardening were allowed to progress, hard materials such as iron and steel would become extremely difficult to work with.
2) Secondly, steel can be strengthened by other means than cold-working, thus it is more economical to hot forge and then heat treat. Alloys that are amenable to precipitation hardening, such as most alloys of aluminum and titanium, can also be hot forged and then hardened. Other materials must be strengthened by the forging process itself.
5. Why is forged metal stronger than cast or machined metal?
This stems from the grain flow caused through forging. As the metal is pounded the grains deform to follow the shape of the part, thus the grains are unbroken throughout the part. Some modern parts take advantage of this for a high strength-to-weight ratio.
6. What are the main difference between hot and cold forging?
The cold forging manufacturing process increases the strength of a metal through strain hardening at a room temperature. On the contrary the hot forging manufacturing process keeps materials from strain hardening at high temperature, which results in optimum yield strength, low hardness and high ductility. Which forging method to apply is based on the required functions of the desired component, the industry and if it’s a mass production or a low volume of customized parts.
Product Categories : Hot Forging Parts > Hot Forging Parts
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