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ASTM Standard OEM Iron Car Engine Parts Sand Casting Parts

Packaging: 
Standard export packing or according to customers' specifict requirments.
Supply Ability: 
10 Pack/Packs per Day
Port: 
Qingdao Port

Product Description

Product Show
Product Name
ASTM Standard OEM Iron Car Engine Parts Sand Casting Parts
Quality Assurance
ISO9001:2015 Certified



Material
Aluminum Alloy: 5052 /6061/ 6063 / 2017 / 7075 / etc.
Brass Alloy: 3600/ 3602 / 2604 / H59 / H62 / etc.
Stainless Steel Alloy: 303 / 304 / 316 / 412 / etc.
Steel Alloy: Carbon Steel / Die Steel / etc.
Other Special Materials: Nickle / Titanium Alloy / etc.
We handle many other type of materials. Please contact us if your required material is not listed above.
Surface Treatment
Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting

Inspection
Caliper, Inner diameter micrometer, OD diameter, Height Vernier Caliper, Hardness Tester, Ring Gauge, Infrared Spectrometer, Profile Projector Machine, Coordinate Measuring Machine, Roughness Meter, etc.
File Formats
Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc.
Machining Equipment
Machining Center / CNC Lathes / Grinding Machines / Milling Machines / Lathes / Stamping Machines/ Full Automatic Lathe /etc.


Application 
Agriculture Machinery: Cylinder Heads, Oil Pump, Clutch Housing, Steering Box
Denfense: Blank Receiver, Trigger Guards
Heavy Machinery: Rock breaker, Bearing Housings
Mining: Chippers blades, Impellers, Wear Rings, Gear Housings
Oil Gas: Gate Valve, Wellhead Control EQP, Wellhead EQP
Transportation: Cylinder heads, Engine support, Intake manifolds, Suspension arm
Standard
ASTM, ASME, DIN, JIS, ISO, BS, API, EN,GB
Capability
Output 120 tons per month.


Company Advantage
1. Quotation within 48 hours. 
2. Quality you can rely on. 
3. Zehan provides 100% satisfaction at world competitive prices. 
4. We pay meticulous attention to details throughout the whole manufacturing process. 
5. Rigorous QC standards, 100% inspection before shipping. 
6. Strict delivery time control for each and every order.
Company Profile
Qingdao Zehan Machinery Manufacturing Co., Ltd is a leading international manufacturer with 15+ years of group experience in rapid prototyping and production for metal & plastic components. We are an export-oriented high-tech enterprise specializing in fabrication of high-end metal parts, keeping a long-term and stably strategic cooperation with a number of world-famous enterprises. Our products are widely used in precision equipment, engineering machinery, construction machinery, power facility, agricultural machinery, animal husbandry, aviation, rail traffic and other industries. They have been widely sold in high-end market like North American and European countries. As a leading components manufacturing enterprise integrating with the digital management and production technology, Zehan has successively passed and introduced ISO9001 quality system, ERP management system, DNC system and PLM system. CNC equipment, automatic machines and auto test facilities are employed in all processing and manufacturing sectors. Covering extensive & well-adapted types, some machines have already reached the world class level. It is our consistent tenet to pursue quality and make every product with high-qualitymaterials, Scientific design and exquisite process. Qingdao Zehan Machinery Manufacturing Co., Ltd. sincerely welcomes more friends to cooperate with us, and create a better future together.
Processing Capability
Testing Equipment
Manufacturing Process
Application Field
Customers VIsiting
FAQ

1. How to prevent the formation of air holes in castings?

The effective methods to prevent bubbles are: reducing the gas content in the metal liquid, increasing the air permeability of sand mold, and adding an air riser at the top of the mold cavity.

2. How to avoid the situation of sticky sand?

The surface of the casting is adhered to a layer of sand which is difficult to remove.It not only affects the appearance of casting, but also increases the workload of casting cleaning and cutting, and even affects the life of the machine.The method to prevent the formation of sand is to add coal powder in molding sand, and to brush the surface of the cast mold with anti-sand paint.

3. How to identify shrinkage?

(1) Observe the surface shape of casting defects. If the surface is uneven, very rough, and dark gray, the hole with irregular shape is shrinkage cavity.
(2) If the location of the hole is at the final solidification thickening of the casting, or at the hot spot where the two walls intersect, and is located in the middle or upper part of the section, it is a shrinkage cavity.
(3) The most concentrated hole defects on the thick and large section of steel castings are shrinkage or air shrinkage.


4. How to prevent sand expansion?

In order to prevent sand expansion, the strength of sand mold and the rigidity of sand box should be increased, and the pressing force or fastening force when closing the box should be increased. In addition, the pouring temperature should be reduced to make the surface of molten metal crust earlier, so as to reduce the pressure of molten metal on the mold.

5. How to prevent sand inclusion?

Sand inclusion is a kind of groove and scar defect formed on the surface of castings, which is very easy to produce in wet mold casting of heavy plate castings. Avoiding large plane structure can effectively prevent sand inclusion.
6. How to identify the wrong type, wrong core and off-core?

(1) Dislocation is the defect that one part of the casting is staggered with another part at the parting surface, which is usually caused by inaccurate positioning of the mold.
(2) The core staggering is that the sand cores are staggered at the parting surface, which makes the inner cavity of the casting deform and the outer surface shape of the casting is correct.
(3) Core deviation is caused by improper change of sand core position, which results in casting shape and size inconsistent with the drawing.


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